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Chemical Engineering Design by Gavin Towler , R.K. Sinnott Book Details
Book Name | Chemical Engineering Design |
Author | Gavin Towler , R.K. Sinnott |
Category | Chemical Engineering Books, Education Books |
Book Language | English |
Pages | 1268 |
ISBN | 0080966594 |
Country | India |
Book Size | 26 MB |
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About Chemical Engineering Design by Gavin Towler , R.K. Sinnott Book
Chemical engineering design is the process of creating and developing processes, systems, and products in the field of chemical engineering. It involves translating concepts and ideas into practical solutions that meet specific objectives, whether it's designing new chemical processes, equipment, plants, or products. Chemical engineering design integrates scientific principles, engineering knowledge, economic considerations, and safety considerations to create efficient and sustainable solutions. Here are the key aspects of chemical engineering design:
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Conceptual Design:
- In the conceptual design phase, the overall idea and feasibility of a project are explored. Initial ideas, process alternatives, and basic flowsheets are developed.
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Process Synthesis:
- Process synthesis involves selecting the best-suited chemical reactions and unit operations to achieve the desired product or outcome. This includes determining the sequence of operations and raw material choices.
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Process Flowsheet Development:
- Developing a process flowsheet involves creating a detailed representation of the process steps, including reactors, separators, heat exchangers, and other unit operations. This diagram outlines the flow of materials, energy, and information.
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Equipment Selection and Sizing:
- Proper selection and sizing of equipment such as reactors, pumps, heat exchangers, and distillation columns are critical to achieving desired performance and efficiency.
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Material and Energy Balances:
- Material and energy balances ensure that the inputs and outputs of a system are properly accounted for, allowing engineers to optimize the process and identify potential issues.
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Safety Considerations:
- Designing with safety in mind is paramount. Engineers must identify and mitigate potential hazards, ensuring that the design minimizes risks to workers, the environment, and the public.
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Economic Analysis:
- Economic analysis evaluates the costs and benefits of a design. Factors like capital costs, operating costs, return on investment, and project profitability are considered.
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Environmental Impact Assessment:
- Engineers assess the environmental impact of a design, including waste generation, emissions, and resource consumption. Sustainable practices are increasingly important.
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Plant Layout and Piping Design:
- Plant layout involves arranging equipment, piping, and infrastructure to optimize space utilization, safety, and operational efficiency.
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Detailed Design and Engineering:
- This phase involves creating detailed engineering drawings, specifications, and procurement documents for equipment and components.
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Process Optimization:
- Engineers continuously seek ways to improve the design by optimizing operating conditions, energy efficiency, and yield.
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Scale-Up and Commercialization:
- Taking a design from the laboratory to commercial production requires careful scaling up, testing, and validation to ensure consistent performance.
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Project Management:
- Successful design projects require effective project management to ensure timelines, budgets, and deliverables are met.
Chemical engineering design is a multidisciplinary process that requires collaboration among various experts, including chemical engineers, mechanical engineers, materials scientists, and others. The goal is to create safe, efficient, and sustainable solutions that address the technical, economic, and environmental challenges of today's complex engineering problems.
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